Nut Processing

All of the nuts, except for chestnuts have a hard shell that will break or shatter under pressure. Roller crackers adapted from grain mills may be the best way for the small processor to handle the cracking process. It is important to size the nuts first, especially for hazelnuts, otherwise kernels will be split on larger nuts and smaller nuts will go right through uncracked. Once the nuts are sized through screens, all of one size can be cracked at once. Before cracking, make sure the nuts are quite dry. They should be below 10% moisture level. If they have been properly dried in a dryer and have been stored in a dry location, then the nuts should be ready for cracking.. This type of cracker works best for hazelnuts, Persian walnuts and black walnuts.

Further refinements will be needed to crack heartnuts. Heartnuts need to be precisely sized and then fed in a single stream on edge into slightly curved cracking rollers. Heartnuts crack best when the edges are struck. Then they open like a locket, releasing the kernel in one or two pieces.

Aspirators (similar to dust collectors) and blowers can be used to separate the nut meats from the shell. An easy home made blower can be made from a furnace blower. By pouring the nuts and shell mixture into the stream of air, the shell being heavier will blow away, while the heavier nut meats will fall straight down into a bin. This action may need to be repeated two or three times to remove the majority of the shell. This works well with hazelnuts, Persian walnuts and to a lesser degree with heartnuts.

When the nuts are fed into the updraft of air in an aspirator, the compact nut meats fall, while the lighter shell fragments go up in the air stream. The amount of separation can be very finely tuned by dampening the amount of lift.

A final hand sort is necessary in both systems, to remove all shell fragments and spoiled nut meats. The meats then can be bagged and sealed with your own attractive label.

 
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